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Risk Management 101: A Guide to Making Industrial Machinery Safety Your Top Priority

Industrial engineer

Imagine industrial machinery as a high-performance race car. Just like a race car driver needs to understand the capabilities and limitations of their vehicle, those who operate machinery must also be knowledgeable about the equipment they use.

If a race car driver doesn't follow safety protocols, they could put themselves and others in danger. Similarly, not following proper safety procedures when using industrial machinery can lead to serious accidents. Even if you're an experienced operator, it's essential to review equipment safety precautions regularly.

In this blog post, we will explore the importance of industrial machine safety and provide some basic safety tips to help you practice effective risk management under these five recommendations:

  1. Follow Machinery-Specific Guidelines
  2. Practice Pre-Use Machinery Inspection
  3. Wear Personal Protective Equipment (PPE)
  4. Promote Safe Work Practices
  5. Keep General Safety Tips in Mind

5 Recommendations for Industrial Machinery Safety

1. Follow Machinery-Specific Guidelines

When operating industrial machinery, it is important to follow the specific guidelines and procedures provided by the manufacturer. 

Such safety guidelines typically come in the form of a user manual which includes both important safety information and instructions for safe operation.  

It usually covers topics like safety precautions, hazard warnings, recommended operating procedures, and emergency shutdown procedures. In addition, the manufacturer may provide safety labels or warning signs on the machine itself to alert users to potential hazards. 

It is essential for operators of industrial machinery to read and understand these guidelines thoroughly before using the machinery. 

2. Practice Pre-Use Machinery Inspection

Before operating any industrial machinery and before every shift, it is essential to conduct a thorough pre-use inspection. This inspection should include:

  • a visual inspection of the machinery (to ensure that there are no visible defects or damage)
  • a functional check (to ensure that all controls, safety devices, and other components are working correctly)

This practice should be performed by someone who has been trained to identify any potential hazards and can take the necessary steps to address them.

A pre-use inspection not only helps to ensure the safety of the operator and other employees, but it can also help to prevent damage to the machinery and reduce the risk of costly downtime due to equipment failure.

3. Wear Personal Protective Equipment (PPE)

Personal protective equipment, or PPE, is an essential part of industrial machine safety. PPE includes items such as:

  • Hard hats
  • Safety glasses
  • Hearing protection
  • Gloves
  • Protective clothing, and more

The purpose of PPE is to provide a physical barrier between an operator and any potential hazards, such as flying debris, chemicals, or noise. You must use the appropriate PPE for your specific machinery or work environment and ensure that all PPE is properly fitted and in good condition.

Failure to use PPE can result in serious injury or even death and can also lead to safety regulation violations and other legal issues.

4. Promote Safe Work Practices

Whether you are an operator or manager in an industrial facility, you can play an important role in promoting safe work practices.

Stay Up To Date

Managers in particular can play an important advocating role for safety by staying up-to-date on any changes or updates related to safety procedures. For example, you might consider subscribing to industry publications and newsletters, which often contain information about new safety regulations and standards.

Host Training Sessions

Organizing regular equipment training sessions can also be helpful for operators and maintenance personnel, especially if your plant experiences high turnover rates or if many employees are reaching retirement age. This ensures all staff know how to safely operate equipment at all times.

Use Safety Management Software

Or, use technology to your advantage with safety management software that tracks incidences and manages safety-related tasks and training. A good industrial manufacturing company will ensure you are equipped with such measures to stay informed of the latest changes.

By promoting safe machine operation, employees can reduce the risk of injury and illness, increase productivity and embrace a positive safety culture in the workplace.

5. Keep General Safety Tips in Mind

While it is important to follow specific guidelines and procedures when operating industrial machinery, it is also crucial to keep general safety tips in mind. These tips include:

  • Maintaining a clean and organized work area
  • Using proper lifting techniques
  • Being aware of one's surroundings at all times

Employees should also be aware of potential hazards and take steps to avoid them, such as using caution around moving machinery or wearing appropriate personal protective equipment.

Safety is Key

By following proper safety protocols, including practicing pre-use inspections and following machinery-specific guidelines, employees can help to minimize the risk of accidents and injuries in the workplace. But safety is not just a set of rules or procedures to be followed; it is a culture that must be cultivated and reinforced every day.

At Premier Tech, we are committed to promoting a culture of safety for all of our team members and customers, and we encourage everyone to take an active role in their own safety and the safety of their colleagues.

Remember, by taking a proactive approach to safety, we can ensure a more productive workplace for everyone.

Got questions?


Doing everything we can to promote the safety of our customers is a top priority at Premier Tech.

We are committed to providing access to the best in safety standards and training for use of Premier Tech equipment. Don't hesitate to reach out to our safety experts to learn more about our guidelines and programs.


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